Chris Geiger
Well-known member
I installed a set of Trail-Gear prototype high strength axles for the rear. These are designed for 86-95 Toyota rear axles. The fit just like factory shafts. I did a quick write up on how to change out the axles...
First Remove the C clip from above the retainer.
Turn the axle assembly upside down and slam the axle shaft in to the ground a few times. After about 10 hits the retainer ring will come off and the backing plate can be removed.
Neaxt push out the bearings and shaft seal...
Pop in a new shaft seal...
Press into place with the palm of your hand...
Now you are ready to press the bearings back in place. Flip a brake drum over and set it in the bottom of a press.
Slide a new bearing and the bearing retainer into place. Note, keep the beveled edge of the retainer up away from the bearing. Using a section of 2" tubing, press the retainer down in to position. It just needs to go far enough so that the c-clip can be reinstalled. After the retainer is in place, slide the clip on to the shaft and use the same pipe to slide the c-clip down in to place.
Using a claw hammer, pop out the inner seal from the axle housing and replace with a new one.
Remove and replace the housing o-ring.
Slide the axle back in to place, connect the brakes again and it is done. It took about 1 hour to do each side.
First Remove the C clip from above the retainer.
![3.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F3.jpg&hash=99bc13bc516b805e44d5a155fe801d70)
Turn the axle assembly upside down and slam the axle shaft in to the ground a few times. After about 10 hits the retainer ring will come off and the backing plate can be removed.
![4.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F4.jpg&hash=d9351fc988787cc4629d2146843b78be)
Neaxt push out the bearings and shaft seal...
![5.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F5.jpg&hash=3e349ba35429277ce8120e22028b4528)
Pop in a new shaft seal...
![6.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F6.jpg&hash=e9a3b0ba13ecabff1caf353cc019419b)
Press into place with the palm of your hand...
![7.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F7.jpg&hash=cdc72347eebf20d550f3ed77aef45387)
Now you are ready to press the bearings back in place. Flip a brake drum over and set it in the bottom of a press.
![8.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F8.jpg&hash=65ba2097d3fa5defd0ffc06ea3aa4825)
Slide a new bearing and the bearing retainer into place. Note, keep the beveled edge of the retainer up away from the bearing. Using a section of 2" tubing, press the retainer down in to position. It just needs to go far enough so that the c-clip can be reinstalled. After the retainer is in place, slide the clip on to the shaft and use the same pipe to slide the c-clip down in to place.
![9.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F9.jpg&hash=875f19977c1cf802caee59b45790cb5d)
Using a claw hammer, pop out the inner seal from the axle housing and replace with a new one.
![10.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F10.jpg&hash=6c7a7059ef3ef11bb86d97d42036019c)
Remove and replace the housing o-ring.
![11.jpg](/proxy.php?image=http%3A%2F%2Fwww.trail-gear.com%2Fbbs%2Fzukitoy%2F11.jpg&hash=9aa3b293bdd93cb10394b9690dd80741)
Slide the axle back in to place, connect the brakes again and it is done. It took about 1 hour to do each side.