boggdeep said:
measure angle of the t-case output flange with an angle finder and put the pinion at that same angleYou cant make it perfectly straight up to the tcase out put flange because this will not lube the u joint properly. They need a couple degrees of misallignment so they a lubed properly. So figure out angle up to tcase flange and subtract 2 degrees and weld on perches.

This does not sound right, zukinstein.
Every document that I have ever read states that the angle of both u-joints must match each other (read - the faces of the tcase and pinion flanges are parallel to each other) to avoid driveline phase vibrations.. The logic would be
that driveline phase vibrations are more damaging that u-joint lubrication problems (if any).
My position documentation is:
http://www.4x4wire.com/toyota/tech/driveline/ http://www.4xshaft.com/driveline101.htmlOf course, this does not apply to drivelines with Double Cardan joints - which are also described in the above links. I have a Toyota DC on my truck.
I mention all this not to be a smart-[censored] or to pick on anyone - I only want fellow zukers understand that physics and logic trumps undocumented internet heresay every time!
I am also down with my position being proven wrong with facts.
Also, it's more fun to wheel than to wrench.
Cordially,