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Author Topic: Neon Seats  (Read 1020 times)
Stephenw
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« Reply #15 on: Tuesday, September 29, 2009, 09:32:58 PM »

Attach the two triangle brackets to the Neon seat bottoms by putting a bolt in through the side.


* NeonBottomWithBrackets.jpg (66.73 KB, 640x480 - viewed 37 times.)
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Stephenw
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« Reply #16 on: Tuesday, September 29, 2009, 09:35:02 PM »

Adjust the Samurai tracks so that the old bolt holes are 15 3/16" apart and square to the seat at the rear. Then carefully mark the track positions on the triangle brackets.


* RearMarked.jpg (74.72 KB, 640x480 - viewed 36 times.)
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Stephenw
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« Reply #17 on: Tuesday, September 29, 2009, 09:38:03 PM »

Remove the tracks and the triangle brackets from the seat. Spot weld the brackets to the tracks. Then reassmble the seat bottom. Install it in your truck and test the operation of the tracks through their full range of motion.


* SpotWelds.jpg (51.69 KB, 640x480 - viewed 28 times.)

* Testing.jpg (74.43 KB, 640x480 - viewed 28 times.)
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Stephenw
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« Reply #18 on: Tuesday, September 29, 2009, 09:39:59 PM »

When you are satisfied the track is working correctly, take the bottom back out, disassemble, and finish weld. Put it all back together and install.


* InstalledSeats.jpg (69.45 KB, 640x480 - viewed 42 times.)
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Stephenw
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« Reply #19 on: Tuesday, September 29, 2009, 09:40:45 PM »

Passenger side details...
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Stephenw
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« Reply #20 on: Tuesday, September 29, 2009, 09:43:07 PM »

The passenger side has latching mechanisms on both sides of the track. First remove the link which connects both sides of latch mechanism.


* Interconnect.jpg (43.43 KB, 640x480 - viewed 18 times.)

* RemovingInterconnect.jpg (45.26 KB, 640x480 - viewed 15 times.)
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Stephenw
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« Reply #21 on: Tuesday, September 29, 2009, 09:44:13 PM »

Remove the cover from the release mechanism.


* SamiRelease.jpg (47.95 KB, 640x480 - viewed 15 times.)
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Stephenw
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« Reply #22 on: Tuesday, September 29, 2009, 09:47:11 PM »

The release mechanism that goes under the seat  is attached with an E clip and a screw. This cable is what allows the seat to slide forward when released from the rear. The second picture shows the cable on the bottom of the track.


* SamiReleaseAtHinge.jpg (45.81 KB, 640x480 - viewed 14 times.)

* SlideRelease.jpg (49.37 KB, 640x480 - viewed 15 times.)
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Stephenw
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« Reply #23 on: Tuesday, September 29, 2009, 09:48:38 PM »

The passenger tracks are then removed similar to the driver's side.


* PassengerBottom.jpg (62.06 KB, 640x480 - viewed 11 times.)

* PassengerTracksOff.jpg (50.17 KB, 640x480 - viewed 8 times.)
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Stephenw
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« Reply #24 on: Tuesday, September 29, 2009, 09:50:28 PM »

I used the same method as on the driver's side to fit, spot weld, test, and finish weld the tracks.


* PassengerTracksWeld1.jpg (48.74 KB, 640x480 - viewed 11 times.)

* PassengerTracksWeld2.jpg (56.04 KB, 640x480 - viewed 12 times.)
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Stephenw
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« Reply #25 on: Tuesday, September 29, 2009, 09:54:03 PM »

I drilled and tapped the Neon hinge to install the Samurai release cable. I cut the handle from the Samurai hinge and used a crimp splice to hook it to the track release cable. These were seats from a 2 door Neon, so the seat back tilt was already built in. The cable release is only to slide the seat bottom forward.


* ReleaseHandle2.jpg (69.47 KB, 640x480 - viewed 20 times.)
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Stephenw
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« Reply #26 on: Tuesday, September 29, 2009, 09:55:06 PM »

The completed passenger side seat bottom assembly...


* CompletePassengerBottom.jpg (72.73 KB, 640x480 - viewed 22 times.)
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Stephenw
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« Reply #27 on: Tuesday, September 29, 2009, 09:55:53 PM »

These seats are a huge improvement in ride quality. A very worthwhile modification.
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Zugar
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« Reply #28 on: Wednesday, September 30, 2009, 01:54:59 AM »

Steve,

Whew!  You went to a lot of work to mod the Sammy sliders to the Neon seats!

My sliders weren't that great and the Neon ones were in great shape.  I found some really nice 2005 Neon seats, seat belts, etc for a total of $48 and just got through installing them into my 1988 Sammy.  You are correct, what a great improvement in ride comfort.

So I left the Neon sliders on, used a 1 1/2 X 1 1/2 angle iron 3/16 thick and 18 inches long bolted across the front of floor pan to accomodate the Neon front mounting tabs hanging down and bolted them to the angle iron.  On the back I put in one inch spacers, drilled two new holes, bolted down through the spacers and was done.  With minor surgery I was able to use the Neon seat belts which were only 4 years old compared to my 21 years worn Sammy belts.

Zugar


* DSC00419d.jpg (35.38 KB, 720x540 - viewed 40 times.)

* DSC00438a.jpg (47.96 KB, 720x540 - viewed 46 times.)

* DSC00439a.jpg (50.31 KB, 720x540 - viewed 43 times.)
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1988 Samurai, SPOA, YJ & RUF, K&N MegaFlow, TriMil header, 2 inch exhaust, Cherry Bomb, Extended shocks, Rock Biters, Neon seats, RRO front bumper, Calmini OTS, 4.16's, rear lockers, 31" Truxus tires
One Sick Puppy
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« Reply #29 on: Friday, October 02, 2009, 12:18:36 PM »

This is an awesome thread. Great write up.

My question to Stephen: Why did you opt to use the Samurai tracks rather than bolting the seats up as Zugar did?

And Zugar: Can you post some pics of the brackets and spacers you made?
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